Quality Control Software: Using Software for SPC

You've likely heard that SPC can help your business improve. But what is SPC? Businesses use SPC, or Statistical Process Control, to reduce variation in production by tracking and modeling production data.

SPC requires that workers input production data as it is generated across the production process. Any part of the process that you collect data on can be charted to determine whether it is contributing to variations inside or outside the norm. SPC has been used in production since the 1920s, when workers collected and analyzed data by hand. The process is now mostly handled by computers running SPC software.

There are different types of variations that SPC can allow you to track and to differentiate between. All processes will have inherent variations. The key thing for manufacturers to determine is whether the variations are the kind that are inherent in the production process (common) or are being caused by some outside source (special). The other way to look at it is that some defects are produced by chance (common cause) and are to be expected while others are caused by mistakes or changes in the system (special) and need to be corrected. When you can determine that, you make it possible to reduce the number of products that do not meet the standard.

Using process control software can help you in several ways. SPC certainly helps reduce the number of items that will need to be discarded for failing to meet the standard, which saves you money directly by reducing scrap and rework pieces. Fewer products that need to be tossed or reworked also means reducing the amount of time your workers spend finding these faulty products and reworking them. With an SPC system, you can also track common cause variations, though, which can give you the data you need to make improvements to the production system. Indeed, SPC is a tool that allows for constant improvement of your systems based on actual evidence and not intuition or guesswork.

SPC is superior to post facto quality control. A inspection will let you identify defective items, yes. What it can't do is tell you why the product was defective in the first place. You can go back through the process step by step and hope to discover the cause, but while you do this, the process will continue to produce defective products. With SPC, you can tell from the inputted data where exactly in the process the variation occurred as soon as you notice the problem. You'll be able to correct the issue as the production process continues, saving yourself the time and waste involved in a shut down or in continuing to produce faulty products... more information about InfinityQS spc software...

You may also request a free software trial to get started.

Increase Profits with Quality Control Software

It's been a long time since quality control only meant testing the temperature of the bottles at the end of the assembly line. This process now means looking at everything from start to finish, the materials that are used and how it all comes together at the end.

With the data collection software, management can tally production and monitor each machine along the way. It can also keep track of how often machines shut down and what that means in terms of lost profit. As long as there is data automation like this, the team can determine when machines need to be replaced and how long is required before profits recover the original purchase price.

The process control software will upload all of this data into the system where it can be accessed by the executive team as required. You can specify which type of company you're running with this InfinityQS software as well, so the internal procedures will work for the business type you have.

As you're looking to various brands of quality control software, you'll see  InfinityQS and other software manufacturers. The reviews from previous clients will be very helpful in terms of choosing a product with the most benefits for your company.

Keep in mind some of these businesses let you request a free trial of the data automation software before you buy it. You can also watch a video of how the software works when you read about the trial information and you'll see a demo of it in action. Keep track of your purchase receipt if you use this method and you can deduct it accordingly off your business taxes. Keep track of the fees you pay as well for any team instruction classes or update tutoring as the program changes over time. All of this will have an original cost, but it should increase both profits and efficiency, allowing you to recover the cost shortly.

The fact that the InfinityQS program will let you combine data from several locations, despite a global presence, makes this a truly effective work tool. With personnel production monitoring, you'll find out which procedures give you the best quality in the shortest timeline by streamlining the entire process. As far as compliance goes, the data will also produce the required reports so you can report to the necessary agencies on time. These reports will also allow management to spot trouble spots before the cost shows up in large amounts of money.

When a company is getting ready to launch a new branch, product or service, spc program should be brought in to ensure higher profits, increased levels of success and ideal efficiency from start to finish.

Quality Control Software Explained

What is Statistical Process Control?

A method of quality control used is known as statistical process control.  You will commonly hear statistical process control referred to by the abbreviation SPC.  To be sure that a process is operating correctly, SPC will monitor and control the process.  SPC, when performing to full potential can nearly eliminate product waste.  Any product that meets specifications can have the SPC process applied to it.  Statistical data is collected in the SPC process by using charts and experiments.  SPC is applied most commonly in a factory environment which has a manufacturing line.

The SPC process must be performed in two phases in order to properly work.  The process for which SPC is going to be used on has to first be established.  The regular production factors of a process or product must be examined during the second phase of SPC.  The two parts of SPC are beneficial in that they prevent issues occurring on the manufacturing line by creating an early detection process. 

Various types of SPC programs exist which aid companies in reducing waste and increasing productivity. 

What is SPC software?

Data collection is automated when software quality control is used rather than requiring employees to rather the data manually.  SPC software is ran in real-time which makes the jobs of quality control engineers easier by notifying them of problems quickly.  Data is immediately available to be transmitted by quality control personnel because SPC software operates in real-time. SPC software also automates data by inputting the process information in spreadsheets, charts and graphs. 

If InfinityQS Data Acquisition System is used, an inspection of the product after it is produced is not necessary. SPC software eliminates the need for post manufacturing inspections because of the statistical predictions produced. 

Application of SPC Systems Discussed

The apply the SPC software and system property a company must first understand the goal of business itself.  Variations which exist within in the product need to be examined and charted in the second step of applying SPC.  Variations which can be identified in the second process need to be eliminated in the third step of applying SPC. 

Quality Control Software and SPC Software Components

SPC software is essentially made up of data collection software and process control software merged together. A quality SPC software will contain a superb data collection software packet which will produce real-time information. Along with data collection software, SPC software must have process collection software integrated.  The process control software which is contained in any SPC software is the software that monitors the specifications of the product and will alert an employee if a problem exists. 

Various SPC software is manufactured and available to businesses and a business must first understand their variables to accurately benefit from SPC software. SPC software makes the quality inspection and quality control process much easier, which ultimately benefits the company.

Using Quality Control Software to Improve Business

The investment that you make into your company can be in any forms, including some type of quality control software. The names of various brands, such as InfinityQS, will be seen when you're looking through the variety of choices on the market. The beginning of data automation in your company will mark the beginning of a more efficient process in terms of producing services and product items.

Company owners who are unfamiliar with this process control software should request a free software trial to explore what it offers. The trial length of the program only works for a few days but it gives you enough time to look through the program and decide if it's a good fit for your company. Any questions you have about the program afterward can be sent to the tech support email or through a phone call.

Once you do purchase the full program, your entire team can start using this data collection software and quality software by InfinityQS to make their departments more efficient. After the reports are received based on the gathered information, then the managers can decide which machines need fixed, which need replaced and what other obstacles might be slowing down the production line.

The main benefit you'll see after you use this spc program is that your clients will start to see a higher quality of product or service and this will bring in repeat orders and referrals.

As far as deciding which program will work the best for you, use the other client reviews that are posted by each one. Along with the basic specs of the program, you'll see whether clients liked the features or traded it out for another form of quality control software.

Business owners who want to reach the next level need to use this technical support so they can produce larger quantities at a higher level of quality, but do so smoothly. The fact that this spc data collection software runs on a real-time basis means problems can be caught, corrected and smoothed over in a record amount of time.

Find out if regular updates will be downloaded into your system or if you should keep them on backup CDs. Unfortunately, computers do crash so you never know when that backup will be needed to get your business back on its feet. These are all decisions and questions you can bring up during your consultation and while talking to the sales agent.

Every company, large or small, that has started to use quality control software has been improved because of it. When you own a business, you have to provide the right tools to make your company successful and this is definitely one of those required items.

Read about what is spc.

Your Need for Quality Control Software

Each year the amount of money that is lost from products that malfunction is staggering. There are several reasons that your business stands to lose a lot of money from producing products that do not function the way they are intended. One reason that this is likely to cost you a lot of money is from repairing or replacing the products that you have already sold. It may also lead to negative press, making it so less people are likely to buy your products in the future. If your product that you put to market malfunctions causing someone to suffer an injury or worse, your company is likely to be held liable. This is why it is so important that you stress quality control. This article is meant to give you more understanding of why you need quality control software.

If your business manufactures products it is important that you have statistical process control software. Although you may need to spend a lot of money to implement quality control software, it is more like an investment into your business. There are many sources of quality control software that you can implement, it depends on what type of process you have in your factory. For many existing automated processes you may be able to purchase quality control software that already exists. For many other processes, you will need to have quality control software that is custom designed.

Data automation is the key to having quality control software that works. Quality control software works by collecting data throughout the entire production process. The way that the data is used is to look for irregularities at different steps of the production line, making it so you know if there is something wrong with the materials or the assembly line. This will allow you to solve the problems that you are having prior to ever putting products on the market.

The most important reason for you to have quality control and data collection software in place is for you to avoid the legal liability of producing bad products. After people get injured from the use of bad products, they have a high chance of suing the company that made them. If your company gets sued from producing a product like this, the amount of money that you stand to lose can make you go bankrupt.

There are many good reasons for you to implement quality control software. The cost of implementing spc systems is offset by the amount of money that you can save by doing so. This is the best way for your company to avoid losing money because of bad products.